Category: assembling

OpenSCAD as silicone molding form generator


scadmoldform1tryballs_revisited_3_finalAn alternative to 3d-printed sex toys are silicone toys. For making such a sex toy you need a molding form, where you pour in the silicone. If you use Tinkercad to build the form for the balls motive, you may need more than one hour. If you are not experienced in 3d constrcution it may take days. That’s ok and can be fun as you can realize your fantasies step by step.

 

 

molded-with-ueberh-querBut if you want to change a detail or want to resize some parts of it, it will take a long time as you have to unbuilt parts of the form, make changes and then reassemble. Sometimes building from scratch is faster.

In the last blog post we have introduced OpenSCAD to construct a sex toy form. Now we want to build a hull for the sex toy for overmolding.

The basic idea is very simple:

  • Generate two forms. The smaller one has the size of the sex toy you want to make. The larger one will be the form where you pour in the silicone.
  • Than use the OpenSCAD difference command which “subtracts” or cuts out the smaller form from the larger form.

But it is more complicated:

  • You have to include a frame otherwise the form would fall over.
  • You need two forms (A and b) so you could open the form after molding.
  • Both forms must be fastened together when molding. Therefore you need holes for tinkering wire.

bi-round-12-scadWe have created a solution for molding form generation which is as flexible as our OpenSCAD sex toy generator. In addition you can change the thickness of the frame. Therefore you have to change the variable frame_thickness.

The SCAD script uses the module base which is already introduced. The generation of the frame is done in the module frame. The frame consists of a base plate and two supporting frames which stabilize the whole form. In addition there are extensions to the frame in the upper part of the form. These extensions will provide holes for fastening both forms.

The module complete_form constructs the form which is tricky. The union command is used to join the complete outer form and the frame. Now we have a filled form and have to remove the inner part. This is done by subtracting another complete form which is a bit smaller than the outer form. This is done with the difference command.

Another module hole provides all holes for the tinkering wire. At last we construct part A and part B of the molding form. Again the difference command is used to cut out one half of the form. This is done by subtracting a cube which is placed in the middle of the complete form. In addition the holes must be subtracted from the complete form.

You can build in the body interaction vibrator development board to make a vibrating dildo, controlled by motion or by another body interaction vibrator development board. Read more here.

Try out with the Thingiverse customizer.

Download the zipped SCAD file here: bi1-round12

Or copy and paste the source code to the SCAD software:

// bodyinteraction toy form and mold form generator
// radius of bottom part
r_bottom=25; // [15:5:80] 
// height of bottom part
h_bottom=30; // [10:5:80] 
// top rounding of bottom part
rounding=10; // [10:5:20]
// radius of ball 1 
r_ball1=21; // [15:5:50] 
// radius of ball 2
r_ball2=15; // [15:5:50] 
//radius of ball 3 
r_ball3=11; // [15:5:50] 
// radius of connecting cylinders
connector_radius=8; // [10:2:20]
// distance between balls and bottom part
ball_distance=15; // [10:2:40]
// offset (thickness of hull)
o=2; 
// thickness of frame
frame_thickness=4; 

height=h_bottom+3*ball_distance+r_ball1*2+r_ball2*2+r_ball3*2; echo(height);


// form part A
translate([0,0,height+frame_thickness])rotate([0,180,0])
difference() {
 complete_form(r_bottom,h_bottom,rounding,r_ball1,r_ball2,r_ball3,connector_radius,ball_distance,o,frame_thickness,height);
union(){
 translate([-r_bottom-o-10,0,-5])
 color("red")cube([2*r_bottom+2*o+20,r_bottom+2*o,height+frame_thickness+5]);
 holes(height,h_bottom);
 }
}
//form part B
translate([90,0,height+frame_thickness])rotate([0,180,0])
difference() {
 complete_form(r_bottom,h_bottom,rounding,r_ball1,r_ball2,r_ball3,connector_radius,ball_distance,o,frame_thickness,height);
union(){
 translate([-r_bottom-o-10,-r_bottom-o-2-10,-5])
 color("red")cube([2*r_bottom+2*o+20,r_bottom+2*o+10,height+frame_thickness+5]);
 holes(height,h_bottom);
 }
}

module holes (height,h_bottom){
for (i=[h_bottom+30:10:height])
 translate([r_bottom-1,5,i])rotate([90,90,0])
 color("green")cylinder(h=15,r=1,$fn=20);

for (i=[0:10:h_bottom+20])
 translate([r_bottom-3+10,5,i])rotate([90,90,0])
 color("blue")cylinder(h=15,r=1,$fn=20);

for (i=[h_bottom+30:10:height])
 translate([-r_bottom+1,5,i])rotate([90,90,0])
 color("green")cylinder(h=15,r=1,$fn=20);
for (i=[0:10:h_bottom+20])
 translate([-r_bottom-6,5,i])rotate([90,90,0])
 color("blue")cylinder(h=15,r=1,$fn=20);
}

module complete_form (r_bottom,h_bottom,rounding,r_ball1,r_ball2,r_ball3,connector_radius,ball_distance,o,frame_thickness,height) {
 difference() {
 union() {
 base(r_bottom+o,h_bottom+o,rounding,connector_radius+o,ball_distance-2*o,r_ball1+o,r_ball2+o,r_ball3+o);
 //complete frame
 frame(2*r_bottom+2*o,o,height,frame_thickness,r_bottom,h_bottom,rounding);
 };
 base(r_bottom,h_bottom,rounding,connector_radius,ball_distance,r_ball1,r_ball2,r_ball3);
 
 
};
}

module frame(width,o,height,frame_thickness,r_bottom,h_bottom,rounding) {
 //plate
 translate([-width/2,-width/2-2*o,height]) cube(size=[width,width+2*o,frame_thickness]);
 //frame1
 translate([-width/2,-frame_thickness/2,0]) cube(size=[width,frame_thickness,height]);
 //frame 1 extensions
 translate([-width/2-010,-frame_thickness/2,-5]) color("blue")cube(size=[12,frame_thickness,60]);
 translate([-width/2-10,-frame_thickness/2,55]) color("red")rotate([0,45,0]) cube(size=[12,frame_thickness,20]);
 
 translate([+width/2-2,-frame_thickness/2,-5]) color("green")cube(size=[12,frame_thickness,60]);
 translate([+width/2+01,-frame_thickness/2,47]) color("green")rotate([0,-45,0]) cube(size=[12,frame_thickness,20]);
 //frame2
 translate([-frame_thickness/2,-width/2,0]) cube(size=[frame_thickness,width, ,
 height]);
 // stabilize bottom with cylinder
 color("green")translate([0,0,h_bottom])rotate([00,0,0180])
 cylinder(h=r_bottom*2-rounding*.5, r1= r_bottom-rounding, r2=0);

}

module base (r_bottom,height,rounding,connector_radius,ball_distance, c1,c2,c3) {
 union () {
 // connector
 color("white")cylinder(h=height+2*ball_distance+c1*2+c2*2+c3*2,r=connector_radius,$fn=60);
 //base
 color("DarkSlateBlue") cylinder (h=height-0,r=r_bottom-rounding,$fn=60);
 color("MediumSlateBlue")cylinder (h=height-rounding,r=r_bottom,$fn=60);
 translate([0,0,height-rounding]) color("SlateBlue") rotate_extrude() 
 translate([r_bottom-rounding,0,0]) circle(r=rounding,$fn=120);
 // circle (ball) 1, 2 and 3
 translate([0,0,height+ball_distance+c1]) color("Indigo")sphere(r=c1,center=true,$fn=60);
 translate([0,0,height+2*ball_distance+2*c1+c2]) color("Violet")sphere(r=c2,center=true,$fn=60);
 translate([0,0,height+3*ball_distance+2*c1+2*c2+c3]) color("Purple")sphere(r=c3,center=true,$fn=60);
 }
}

 

Go to the first part of the SCAD tutorial

New vibrator design “fusion”

 

fusion-quer-look-throughbodyinteraction designed a lot of vibrating toys, some are usable as massage devices, some are explicit sex toys (vibrator ring, balls), some are experimental (collar). Everyone is motion controlled. If you have more than one they will influence each other remotely, eg. a vibrator and a vibrator ring.

unboxing-3

But a device like a classic big vibrator is still missing. So we designed the “fusion” which is approx 19cm long and up to 4+cm in diameter. It is called fusion as the case is made of silicone and 3d printed material (ABS).

fusion-quer-2

We have put the body interaction vibrator development board, motor and battery in a silicone form. There is an on/off switch – so when you travel the vibrator doesn’t wake up when it is moved. And you can charge the battery with a USB micro connector. There is a spacious inlay for the electronics, so it will be easy to get it done.

Pros:

  • easy to charge the battery via USB
  • on/off switch
  • hard handle
  • flexible upper part
  • large (if you like this)
  • ISP interface (“hacker port”) accessible

Cons:

  • only the silicone part of the form can be put under water for cleaning

What do you need?

  • 200 ml silicone with high shore A rate, eg. shore A 45 from silikonfabrik.de
  • optional: special colour for silicone molding
  • 3d print of the molding form, inlay and closure
  • tinker wire
  • body interaction vibrator development board with LiPo and motor (or similar Arduino boards)
  • bin for preparing the silicone, something to stir the silicone

How much is it?

  • Board, battery, motor: 30$ (buy at Tindie)
  • Silicone: 10$
  • 3d Prints: less than 5$

Step by step instructions

Step 1: Print out the inlay, the form and the enclosure

round_something_05_final

Download as zip-file: Fusion

Download at Thingiverse: http://www.thingiverse.com/thing:1505539

Step 2: Prepare the inlay: Insert the body interaction board and the LiPo battery

The body interaction vibrator development board is inserted into the provided rails. It it doesn’t fit in use a file to remove printing artefacts. Use some glue to fix the board. Then insert the battery and fix it.

Important: The Micro USB connector must be above the upper part of the inlay.

inlay with description

Step 3: fix the wires of the vibration motor

The vibration motor will hang down from the inlay as the inlay will be put in the form upside down. You can influence the position of the motor by shortening the wire or fixing the wire to e.g. to the battery. In this case the wire of the motor was threaded between battery and board. Therefore the  motor will be in the middle of the vibrator.

inlay-inner-partfusion-looking-through-2in the center there is the overmolded vibration motor

Step 5: Prepare the form

Use some tinker wire to “press” both parts of the form tight together.molding-form-emptyUse some wax to fix little holes in the form where the printer failed. (These are the white spots)

drying-form-with-wax

Step 6: Insert inlay into the form

There must be some space between inlay and form for the silicone.

Remark: The two wedge like forms at both sides of the inlay help to hold the inlay. The wedge can be removed after molding.inlay-in-molding-form

Step 7: Cast the silicone

Prepare the silicone as the producer recommends. It takes some time to pour the large amount of silicone into the narrow form. The silicone we use must be used within 10 minutes. So start at once after preparing the silicone.

Important: The USB micro connector, the switch and the ISP connector shouldn’t be dashed with silicone. If this happens remove the silicone. Maybe some silicone will remain behind. This can be removed later when the silicone is solid.molded

The battery is covered with silicone, the USB connecor and switch are not.drying-seen-from-top

Step 8: Remove the form

Remove the tinker wire. Remove overhanging part of the silicone. Carefully tear both parts of the form away. You can use a knife, but be careful not to “hurt” the vibrator. Remove overhanging silicone at the vibrator. Also remove the two wedge like forms at both sides of the inlay.

unboxing-fusionfusion looking through complete

Step 9: Install the closure

Now you can put the closure on the inlay. Fix the closure with glue. (Be careful! The USB connector is not very strong.) closed-inlayround_something_055_final_cap_onlyfusion-closure

Tinker, share and download from Tinkercad:

form and inlay: https://tinkercad.com/things/b8nQxRn4XWl

closure: https://tinkercad.com/things/dhgtgeaYG0B

Download as zip-file: Fusion

Download at Thingiverse:

http://www.thingiverse.com/thing:1505539

 

New fusion 3d printed and silicone molded vibrator

fusion tinkercadThis is the initial design. The round curved form will be in silicone with vibration motor within (vibration motor not shown on sketch). The red part is 3d printed. It is the enclosure for the body interaction vibrator development board and LiPo battery. You can plug-in the Micro USB connector for battery charging. In addition there is an on/off switch e.g. for travelling.

Update for “balls revisted” – silicone molded vibrator

balls-revisited-v3-wit-v4-inlay-blueThe “ball revisited” silicone molded vibrator uses a wireless charging module. Unfortunately there are different version available. The version with some textile like cable jackets have a different inner radius of the receiver coil.new-inlay-from-topWe have changed the mounting on top of the picture as this type of the receiver coil needs a little more space. In addition the encasement is a bit larger. new-inlay-seen-from-side-BThere is enough space for the body intercation board (top), wireless charging board (right) and the LiPo battery (below).new-inlay-seen-from-side-BFinally the wire of the vibration motor is glued in the middle of the encasement.new-inlay-from-belowPlease follow the “old” instruction – nothing has changed. When printing out the 3d parts use the new version 4 of the inlay. All 3d printing STL files at Thingiverse

 

Silicone overmolded vibrator – balls revisited

molded-quermolded-with-ueberh-querBuilding your own silicone molded vibrator becomes now easier. We already have presented 3d printed forms for building your personal vibrator (massage wand, wireless charged vibrator). The vibrator uses the body interaction vibrator development board. The body interaction board has a Arduino compatible microcontroller, vibration strength control by motion, a vibration motor and a rechargeable battery.

 

balls_revisited_3_inlay_part_bWhat is new? The electronics including battery are in the base of the vibrator. We developed a 3d printed enclosure for the electronics. This has several benefits: The assembling of the electronics and the molding itself is easier as everything is fixed within the enclosure. And it is more safe as the enclosure shields the electronics from the environment (and vice versa). In addition we used a different charging module from Seeed Studio. The input voltage is only 5V. Now you can connect the charging module with a USB connector and don’t need another power supply. (Look here for an explanation of wireless charging sender and receiver.)

overmolded-vibration-motor

Another improvement is the placing of the vibration motor. The vibration motor can now be placed in the center of the vibrator and it different heights. Just were you need the power.

balls_revisited_3_inlay_part_aFinally the mounting is improved. The mounting holds the enclosure when it is inserted into the form.

balls_revisited_3_finalThe mounting (together with the enclosure with the electronics) is inserted into the form. The form consists of two parts which must be fastened together by tinker wire. It is a variation of the ball theme.

We present a step by step procedure for tinkering the vibrator. You need:

  • 3d printed form (molding form, 2 parts)
  • 3d printed enclosure
  • 3d printed mounting
  • body interaction vibrator development board
  • silicone with a high shore A value (eg. shore A 45 which is quiet hard but still flexible), approx. 100 ml
  • wireless charging module eg. from Seeed studio
  • soldering station, (hot) glue

Step by step procedure:

A. Print out all forms. You can download the forms from Thingiverse.

wireless-charging-sender-and-receiver-line-pf

B. Connect the wireless charging module to the body interaction vibrator development board.

B.1 You have to solder a wire connecting (-) on the wireless charging module and GND on the body interaction board.

B.2 Now comes the tricky part. You have to connect (+) from the charging module with the body interaction board. Solder a wire at (+) of the charging module. But where do you solder the wire on the body interaction board? Unfortunately the wireless charging option was not taken into consideration during the development of the board. So there is no appropriate connection on the board.

circuitThe best solution is to unsolder the USB connector and connect to + of the USB connection. The easiest way to unsolder the surface mounted USB connector is done with a hot air soldering station.  Alternatively you can solder the wire directly to the MAX1555 module – this solution is presented here. In any case: Be careful not to break the tiny pads connecting pcb and USB connector.

B.3 Connect the sender module with a 5V power supply. You can use a USB cable, dismantle the cable and connect the black and red wires.

inlay-with-coil

C. Place the receiver charging coil on top of the enclosure. The diameter of the top side is a bit larger than the diameter of the bottom side. Use some glue to fix the coil. Don’t fix the mounting now. It is easier to do it later (step E).

enclosure

D. Put the electronics into the enclosure: Begin with the body interaction board. The RFM12b is quite large so place it at an outer position. Then insert carefully the LiPo battery. Don’t force it! The plugs for the battery and the motor could break. If you have done so insert the tiny wireless charging receiver board. At the end fix the wires of the vibration motor in the middle of the enclosure.

E. Connect the mounting with the enclosure. There are 2 holes provided where the mounting fits into the enclosure. Use some glue to stick together both parts. (see picture above step C).

 

form-unfilled-with-inlay

F. Put together both parts of the molding form. Use tinkering wire to attach both parts tight together. Then insert the enclosure into the form. Check the wireless charging function. The yellow LED must be on when you place the charging coil over the receiver coil.

molded-form

G. Now poor silicone into the molding. We use Shore A 45 silicone which is rather hard. The silicone has to dry for some hours or days. Read the instructions of your silicone provider.

opening-form

H. When the silicone is hard, you can remove the tinkering wire. Then carefully remove the form.

form-removedform-molded-top-down

I. Remove the overhang.

wireless-chargin-test

J. Test the wireless charging. The orange LED must be on when both coils are near together.

molded-bottom IMG_20160303_184830

K. Remove the mounting.

 

Design your own forms using Tinkercad. Start now and share!

Old versions of the enclosure:Enclosure & mounting togther, Enclosure , Mounting

Download the STL files for 3d printing from Thingiverse.

Update 2016/03/12: Added image of circuits showing where to solder the wireless charging module.

Update 2016/04/05 redesign of mounting and enclosure due to different versions of the wireless charging receiver coil

How-to assemble the vibrator ring case

ringredbottom small ring red side small

We have ordered a food safe version of the vibrator ring case from a 3d printing service provider. The case consist of the main body and a kind of cap to close the case.

The design could be improved to have more space for the battery and a more stable cap. The ring diameter is too small for most males, but you can combine the vibrator ring and the “organic” vibrator for her. The combination of these two vibrators gives you a vibration in two dimensions. (The vibration of  a vibration motor is only strong in one direction – you can think of either the x-, y- or z-axis of a coordination system. If you combine two motors you have vibration along two axes of the coordination system, take three you have vibration along all axes).

The video shows how-to assemble your own vibrator ring.

View with YouTube

Improved version! Open with Tinkercad.  Download from Thingiverse.

Assembling the new violet vibrator form

IMG_20150901_211915[2]
We ordered the organic vibrator form from Sculpteo. They offer material which can be used for food – so it’s very safe.

 

 

 

 

 

 

 

 

IMG_20150901_212010[2]All you need for assembly is the body interaction motion controlled vibrator development board and two M3 screws (about 6mm long).

 

Assembled board

boards arrived one box

 

 

 

 

 

 

 

The video explains how-to assemble the Arduino compatible body interaction vibrator board and the form. Watch in Youtube

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